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CPOTE2022 logo
CPOTE2022
7th International Conference on
Contemporary Problems of Thermal Engineering
Hybrid event, Warsaw | 20-23 September 2022

Abstract CPOTE2022-1107-A

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Simulations of ammonia spray evaporation, cooling and mixture formation in a direct injection compression ignition engine

Michal LEWANDOWSKI, Norwegian University of Science and Technology, Norway
Michal PASTERNAK, LOGE Polska Sp. z o.o., Poland
Terese LØVÅS, Norwegian University of Science and Technology, Norway

In this study, we numerically investigate aspects of direct injection of liquid ammonia into a combustion chamber of a compression ignition engine. Ammonia has been considered a promising energy carrier and possible fuel for certain applications, especially in agriculture or marine transport sectors. Direct injection of liquid ammonia into a compression ignition engine is a relatively novel approach. Ammonia has a high latent heat of vaporization, and its direct liquid injection has a strong cooling effect on the mixture formation and its ignitability. Additionally, due to its high vapour pressures at low temperatures, a flash boiling phenomenon might take place, posing some challenges for numerical modelling. Such a phenomenon occurs when liquid injected at high pressure enters a low-pressure environment below its saturation pressure. The liquid is then superheated, and rapid atomization changes the spray behaviour. We have selected numerical models based on available literature on flashing and non-flashing spray simulations and the recent experimental study of ammonia spray characteristics with a gasoline directed injection (GDI) injector. A series of numerical 3D CFD simulations were performed using the Lagrangian approach for discrete phase modelling to replicate ammonia spray characteristics. The objectives of this study were to assess the ammonia evaporation process and its cooling effect and provide information about the mixture formation inside the cylinder for different operating conditions. The simulations cover the full engine cycle with multi-hole GDI ammonia spray and pilot n-heptane, as diesel surrogate, in equal proportions on an energy basis. Three different injection timings of ammonia were assessed, which resulted in various thermodynamic conditions in the combustion chamber during each spray formation. Therefore, different modelling parameters and initial conditions were required to simulate spray behaviour, and to address this, a relevant procedure to assign the pre-defined spray angles was proposed. Analysis of the results allowed us to quantify the effects of ammonia cooling due to the phase change, and the fuel evaporation process and provide an insight into the resulting mixture formation. The findings constituted further guidelines regarding expected combustion regimes, and also gave suggestions on which diesel injector nozzles should remain open to most reliably lead to the ignition promotion using pilot fuel injection.

Keywords: Ammoni, Spray, CFD simulation, Flash-boiling, Dual-fuel engine
Acknowledgment: This work was funded by Norway and Poland grant to ACTIVATE project (Contract NO. NOR/POLNOR/ACTIVATE/0046/ 2019-00) "Ammonia as carbon free fuel for internal combustion engine driven agricultural vehicle" and by the research centre Bio4fuels, which is part of Centres for Environment-friendly Energy Research (FME) funded by the Norwegian Research Council